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Battery Refurbishment Innovation for a Greener world
…The Business Model of the Battery Manufacturer
"The Rational of Battery Refurbishment..."
The Battery Manufactures main target is causing the operators to re-purchases a brand new battery from the manufacturer immediately after the warranty has been expired.
The batteries industry has several issues:
- Life expectancy for a battery is 1-4 years.
- Battery performance fades during its operational lifetime.
- Battery prices are relatively high.
- Used batteries are causing a major pollution to the environment.
The main reasons for short life expectancy of batteries:
- Sulfurization & crystallization over the lead plates.
- Dry-out and acid and distilled water quality – The plates paste is shading to the cell's bottom and creates sediment, which causes electrical short circuits inside the battery.
BSIhas developed a unique advance technological solution that allows extending the life expectancy of batteries while providing as good as new quality and reliability for a significantly low cost.
BSI solution consists of three main elements:
- Coating the battery components with "BSI Additive“ fluid or Capsulate.
- Implementing "BSI-SRS" IP charging process
- The Process for integrating the different components
BSI Battery Additive/Capsule isa unique organic additive, developed by BSI, stored in dry capsulate or as a liquid supplement formula that affects the battery as follows:
- Create a polymers coating over the plates, preventing the active material shading whilst increasing conductivity between them
- Preserves the acid quality and increase conductivity quality
- Enables full charge of the battery
- Cleans the crystals and extends the plate's lifetime
- Decrease daily charging duration
- BSI has already refurbished globally thousands of Traction & Telecom batteries.
- None retainers!
- 0 faults!
- Almost 100% success rates!
S.O.W Refurbishing process
- On-site customer selection & Receiving
- Giving IDs & labeling to each cell
- Clean the battery
- Re-Check external tray & cells condition
- Check Voltage
- Check IR (Internal resistance)
- Expose & Open Valves Check SG
- Open random 1-2 cells
- First full Cycle (Charging & Discharging 5C)
- Charging 80% using different Sulfation volumes programs.
- Full Open Heart Surgery Refurbishment process due BSI strict regulations.
- Recycling Sulfuric Acid and reach SG for Optimal.
- Performance the Battery for Max C5 on BSI SRS.
- Renewal Tray. (Metal Box)
- QC & Cosmetic.
- If OK purring BSI Capsulate and complete final charging
- Cycling loops on special high sulfasion programing till the capacity reach above 90% then confirm result OK otherwise tag as failed.
- Clean & Cosmetic battery
- labeling stickers
- Shrink packing
- Deliver or store under standby for customer.
- Returning one of the most pollutant product on earth to the circle of work.
- Zero waste during process.
- Recycling the entire battery component on site: sulfuric-acid, lead connectors, separators.
- Dramatically reducing Hydrogen gassing.
- Reducing electricity consumption.
- No need of drainage subsoil or sewerage.
- Under ISO 14000, MSDS, COA, COC, EPA license.
Capacity AO 214-1 (Poznan Battery EU Lab)
Traction / Stationary batteries applications
- Logistics electric vehicles.
- Electric forklifts & Paletas Jack fleets
- Underground Mines.
- UPS base on VRLA batteries
- PV Solar off grid applications.
- Railways: Locomotives & Wagons.
- Airports & Sea ports logistics fleets.
- Golf carts
Some snaps from our deep process
Sischarging & Purring BSI capsulate
Temporary selected and grouping area
Labeling stickers and barcode
Ready to deliver
Packing batteries to delivered
Main production data control station
BSI Myanmar & India teams
Benefits for client and End-Users
- Being part of Green Global World revolution
- An extremely long running savings.
- An Opex option investment rather than Capex (Lease for first year of serviced)
- Scrap trading option by BSI.
- Storage option Standby for delivering. (48H pre-alert)
- Feasibility & International proven tech.
- High availability and extendible modular plant capacity.
- Restoration percent: 80-100% depend of the Initial batteries conditions
- Having same warranty as the original but with more lifespan duration